Manufacturing Utilizing Microorganisms

Using microbiology and cultivation expertise to transform processes from "lab-made" to "mass-produced."

Microorganism growth is influenced by a variety of environmental factors, including nutrient availability, oxygen supply, and temperature.
Cultivating in test tubes and tanks of several thousand liters cannot be done in the same way.
We use accumulated cultivation experience and data to seamlessly transition microorganisms discovered during initial research through the manufacturing process technology development department, resulting in effective cultivation scale-up and product delivery to the world.

The process starts with studies on a laboratory table, then moves on to a pilot plant, and finally to a manufacturing factory.

Precision Design of Microorganisms for Seamless Implementation

With years of experience with actinomycetes, we have developed an in-house technology known as N-STePP® (NAGASE's Streptomyces technology for Precious Products), which allows for the free expression of enzymes derived from the Streptomyces genus of actinomycetes.
Using this technology, we can introduce new enzymatic products to the market every one to two years by utilizing microbes suitable for industrial manufacturing and developing cultivation processes that use these microorganisms.
Based on our exclusive library, we also have a collection of enzymes that have already met regulatory requirements (please refer to the table below).
We have not only laboratory R&D knowledge, but also regulatory compliance expertise, which is essential for bringing products to market.

Unique enzyme libraries which comply with Japanese food regulations

Production strain
phospholipase D S.violaceoruber pTOMO11
phospholipase A2 S.violaceoruber AS-10
chitinase S.violaceoruber pNAG
chitinase S.violaceoruber pCHI
glucanase S.violaceoruber pGlu
protease S.violaceoruber pCol
phospholipaseS.violaceoruber pLPL
phospholipaseS.violaceoruber pPDN
peptidase S.violaceoruber pSSA
peptidase S.violaceoruber pXPO
chitinase S.violaceoruber pCHC
phospholipase S.violaceoruber pPDX
Production strain
phospholipaseS.violaceoruber pLPL
phospholipaseS.violaceoruber pPDN
peptidase S.violaceoruber pSSA
peptidase S.violaceoruber pXPO
chitinase S.violaceoruber pCHC
phospholipase S.violaceoruber pPDX
SEM image of S.violaceoruber
(Provided by Dr. Hideki Yamamura, University of Yamanashi)

From Mixtures of Components to High-Purity Products

The liquid produced by microorganism cultivation or enzymatic reactions contains a variety of components.
We are committed to purifying and extracting the desired substances, bringing high-purity products to the world.
In this process, we use crystallization control techniques that have been honed with sugars and sugar derivatives, with the goal of achieving high recovery rates and designing waste-minimizing processes.

Inquiries

Please contact us if you have any questions for details about proprietary technologies.

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